πŸ“‹ Case Study

Underground Copper Mine AHS Deployment at Codelco El Teniente

Limited GNSS availability, high dust, and narrow ramps requiring <1.2m lateral accuracy

πŸ—οΈ Project Overview

Integration of 24 CAT R1700 autonomous haulers in Block Caving operations

🎯 Challenge

Limited GNSS availability, high dust, and narrow ramps requiring <1.2m lateral accuracy

πŸ”§ Design Approach

Hybrid SLAM-LiDAR + inertial navigation with meshed UWB anchor network (128 nodes)

πŸ“ Design Diagram

El Teniente AHS Navigation ArchitectureUWB Mesh (128 nodes)Anchor spacing ≀21 mSLAM-LiDAR + Inertial CoreLoop Closure
Every 4.7 mChallenges:GNSS denied β€’ High dust β€’ Narrow rampsLateral accuracy <1.2 mAHS Vehicle

AI-generated project design illustration

πŸ“ Key Calculations

UWB Anchor Spacing

Max range Γ— 0.7
Result: 21 m
Ensures 99.2% positioning coverage

SLAM Loop Closure Frequency

Scan density Γ— drift compensation rate
Result: every 4.7 m
Limits cumulative drift to <0.3m/100m

πŸ“Š Results

98.4% uptime, 22% reduction in ramp collision incidents, 14% increase in ore movement efficiency

πŸ’‘ Lessons Learned

  • β€’UWB infrastructure must be dust-sealed and vibration-isolated
  • β€’SLAM map registration requires daily ground truth calibration

βœ… Key Takeaways

  • 1UWB infrastructure must be dust-sealed and vibration-isolated
  • 2SLAM map registration requires daily ground truth calibration