Mine-to-Mill Feedback Loop Audit Checklist
The Mine-to-Mill Feedback Loop Audit Checklist is a structured, cross-functional verification tool used to assess the effectiveness, consistency, and integration of real-time or near-real-time data exchange and operational decision-making between mining (geotechnical, blasting, haulage) and milling (crushing, grinding, flotation) processes. It ensures that upstream geological and operational inputs inform downstream metallurgical performance—and vice versa—through closed-loop communication, data traceability, and adaptive process control. Its purpose is to identify systemic gaps, latency bottlenecks, and misaligned KPIs that impede optimal resource recovery and energy efficiency.
📖 Overview
📑 Key Components
🎯 Applications
- ✓ Optimizing blast design based on real-time mill grindability feedback
- ✓ Adjusting mine sequencing to match mill capacity and recovery constraints
- ✓ Calibrating process simulation models using live plant performance data
📐 Key Formulas
Ore Hardness Variability Index (OHVI)
OHVI = σ(HI) / μ(HI) × 100%
Quantifies relative variability in Hardness Index (HI) across planned mill feed batches; targets OHVI < 15% for stable grinding.
Feedback Latency Ratio (FLR)
FLR = (t_mill_feedback − t_mine_action) / t_cycle
Measures normalized delay between mill performance deviation detection and corresponding mine operational adjustment; target FLR ≤ 0.2 for high-integration maturity.
Integrated Recovery Efficiency (IRE)
IRE = (Actual Metal Recovered / Theoretical Metal in Delivered Ore) × 100%
Holistic KPI linking geological resource estimation accuracy with metallurgical recovery execution; benchmarked against geometallurgical prediction envelopes.