📋 Case Study

Tunnel Ventilation Shaft Closure at Gotthard Base Tunnel (Switzerland)

Vertical shaft closure in karst terrain with unknown fracture flow paths and groundwater interaction

🏗️ Project Overview

Alpine rail tunnel – decommissioned ventilation shaft near Sedrun

🎯 Challenge

Vertical shaft closure in karst terrain with unknown fracture flow paths and groundwater interaction

🔧 Design Approach

Multi-stage engineered plug: lower grouted concrete seal (10 m), middle bentonite-sand capillary barrier (3 m), upper vegetated evapotranspirative cover (1.5 m) with piezometer network

📐 Design Diagram

Grouted Concrete 10 m Bentonite-Sand 3 m σ_swell = 125 kPa Vegetated Cover 1.5 m Ground Surface PZ1 PZ2 PZ3 Δh/L < 0.05 Karst Fractures Tunnel Ventilation Shaft Closure Gotthard Base Tunnel • Karst Terrain

AI-generated project design illustration

📐 Key Calculations

Bentonite Swell Pressure

σ_swell = C × log(ω/ω₀)
Result: 125 kPa
Ensures self-healing of fractures at interface

Shaft Plug Hydraulic Gradient

Δh / L
Result: <0.05
Prevents preferential flow along shaft-concrete interface

📊 Results

No measurable leakage after 4 years; pore pressure stabilized below phreatic level; surface vegetation fully established

💡 Lessons Learned

  • Shaft roughness must be mapped via LiDAR prior to sealing
  • Bentonite placement requires controlled moisture content (14–16%)
  • Long-term monitoring must include strain gauges in concrete plug

Key Takeaways

  • 1Shaft roughness must be mapped via LiDAR prior to sealing
  • 2Bentonite placement requires controlled moisture content (14–16%)
  • 3Long-term monitoring must include strain gauges in concrete plug