๐Ÿ“‹ Case Study

Gold Tailings Geochemical Stabilization at Granny Smith Mine (WA)

Arsenic-rich tailings (up to 120 mg/kg As) exhibiting elevated As leaching under oxidizing conditions

๐Ÿ—๏ธ Project Overview

Granny Smith gold operation (Western Australia), 2019โ€“2022

๐ŸŽฏ Challenge

Arsenic-rich tailings (up to 120 mg/kg As) exhibiting elevated As leaching under oxidizing conditions

๐Ÿ”ง Design Approach

Lime-assisted arsenic immobilization + ferric sulfate co-precipitation; verified via kinetic column tests and PHREEQC batch modeling

๐Ÿ“ Design Diagram

Gold Tailings Geochemical Stabilization โ€” Granny Smith Mine (WA) As-rich tailings (up to 120 mg/kg As) โ†‘ As leaching (oxidizing) Lime pH โ†‘ โ†’ As sorption Feโ‚‚(SOโ‚„)โ‚ƒ Fe/As = 12.6 (molar) As Immobilization Feโ€“As co-precipitates qโ‚‘ = 18.4 mg/g Kinetic Column Tests PHREEQC Batch Modeling

AI-generated project design illustration

๐Ÿ“ Key Calculations

As Sorption Capacity

qโ‚‘ = Kโ‚—ยทCโ‚‘/(1+Kโ‚—ยทCโ‚‘)
Result: 18.4 mg/g
Guided lime dosing for target residual [As] < 0.1 mg/L

Fe/As Molar Ratio

(FeยทMW_As)/(AsยทMW_Fe)
Result: 12.6
Ensured complete As co-precipitation as scorodite

๐Ÿ“Š Results

Leachate [As] reduced from 0.82 mg/L to <0.03 mg/L; 10-year stability confirmed by 24-month column tests

๐Ÿ’ก Lessons Learned

  • โ€ขpH >7.5 essential for arsenate adsorption
  • โ€ขFerric iron must be freshly precipitated โ€” aged FeOOH less effective
  • โ€ขColumn test duration must exceed 12 months for regulatory acceptance
  • โ€ขPHREEQC batch models underestimated sorption at low As concentrations without surface complexation extension
  • โ€ขField-scale lime blending uniformity was the largest operational risk factor

โœ… Key Takeaways

  • 1pH >7.5 essential for arsenate adsorption
  • 2Ferric iron must be freshly precipitated โ€” aged FeOOH less effective
  • 3Column test duration must exceed 12 months for regulatory acceptance
  • 4PHREEQC batch models underestimated sorption at low As concentrations without surface complexation extension
  • 5Field-scale lime blending uniformity was the largest operational risk factor