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? Mine Automation Cybersecurity Framework - Complete Guide

Risk-based cybersecurity architecture tailored for mining OT environments—including PLCs, DCS, AHS, and IIoT sensors—aligned with ISA/IEC 62443 and NIST CSF.

15
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Interactive Tools
5
Case Studies
6
Resources
22
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Mine Automation Cybersecurity Framework - Complete Guide

A set of rules and tools to protect mining equipment like autonomous trucks, sensors, and control systems from hackers a...

Quick Start

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Knowledge Base

15 pages
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Key Concepts

Mine Automation
Cybersecurity FrameworkZero Trust Architecture
for Mine Site Networks
ISA/IEC 62443 Compliance
for Mining OT Systems
NIST CSF Alignment
for AHS
PLC Security Hardening
in Underground Mines
DCS Segmentation
for Open Pit Plants
IIoT Sensor Auth &
Firmware Integrity
OT Asset Inventory &
Criticality Scoring

Visual overview of key concepts and their relationships

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Real Projects

5 cases
Autonomous Haulage System (AHS) Cybersecurity Upgrade Iron Ore Mine, Pilbara | Hardware-Enforced Security Architecture Legacy CAN Bus Exposed interfaces CAN-FD Gateway TLS 1.3 Tunneling Secure Boot Hardware-enforced Air-Gapped Signing Latency: <4.2 sec Attack Surface ↓ 92% reduction CAN Bus Attack Surface Reduction = (Original − Secured)/Original × 100 = 92% Firmware Signing Latency: Signature → Deployment < 4.2 sec

Autonomous Haulage System (AHS) Cybersecurity Upgrade – Iron Ore Mine, Pilbara

Deployment of 120 autonomous mining trucks across 3 pits with integrated fleet management system

Challenge: Legacy CAN bus interfaces exposed to lateral movement; lack of secure firmware u...
Ventilation DCS Cyber Isolation Underground Gold Mine, Ontario CHALLENGE Direct Ethernet link No segmentation No protocol whitelisting Data Diode 68% throughput margin OPC UA Pub/Sub + RBAC ≤127 ms latency DCS Network Corporate IT Encrypted telemetry forwarding enabled Challenge Data Diode OPC UA Gateway

Ventilation DCS Cyber Isolation – Underground Gold Mine, Ontario

Modernization of 30-year-old ventilation control system serving 12 km of development drives

Challenge: Direct Ethernet connectivity between DCS and corporate IT network; no segmentati...
IIoT Sensor Network Security for Tailings Monitoring Copper Mine, Chile Challenge: • Default credentials • No identity attestation Design Approach: • LoRaWAN Class B + MAC encryption • SE050 hardware identities • Blockchain audit log Sensors (n) GW BC Identity Attestation: 100% Tamper Resistance: 12.7 hrs

IIoT Sensor Network Security for Tailings Monitoring – Copper Mine, Chile

Deployment of 420 wireless piezometers, inclinometers, and seepage sensors across 3 tailings dams

Challenge: Use of consumer-grade LoRaWAN gateways with default credentials; no sensor ident...
ChallengeSingle-factor auth\nNo timeout / replay protectionAuthenticationFIDO2 Token +\n90-sec JWT (PKI-signed)DeviceBlast Engineer\nHardware TokenCommand ControlHMAC-SHA384 +\nSeq# + Δt ≤ 2.5sJWT signed by\non-site PKIReplay window:\n≤2.5 secBlaster Control System\nZero Trust Pilot — Indiana Limestone Mine

Blasting Control System Zero Trust Pilot – Limestone Mine, Indiana

Replacement of legacy wired blasting network with IP-based, cloud-coordinated initiation system

Challenge: Single-factor authentication for blast engineers; no session timeout or command...
Coal Mine Dewatering PLC Cyber Hardening – Appalachia Challenges • Unpatched firmware (v21) • Default passwords • Unrestricted Modbus TCP Design Approach • Firmware upgrade path validation • Password vault via OPC UA SDA • Modbus TCP ACL (IP+port) Outcomes Modbus TCP ACL Rule Count: 14 | Password Rotation: 30 days 14 Rules 30 Days Challenges Design Approach Outcomes Key Parameters

Coal Mine Dewatering PLC Cyber Hardening – Appalachia

Securing 22 legacy Allen-Bradley ControlLogix PLCs controlling primary dewatering pumps and sump level logic

Challenge: Unpatched firmware (v21), default passwords, and unrestricted Modbus TCP access
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Learning Path

22 lessons

Master Mine Automation Cybersecurity Framework through a structured learning path — from fundamentals to advanced applications.

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